Detailed Rotor Balancing Process
Preparing the Necessary Tools
vibration sensors, optical speed sensor, magnetic base, software package, and included accessories.
Connect the device to your PC using the USB interface and confirm the software installation.
Mounting the Sensors
Fix the accelerometers securely to the machine’s structure in locations where vibrations are most prominent, ideally near the bearings.
Aim the optical rpm sensor at the rotating shaft and apply a reflective strip to the shaft for phase angle data acquisition.
Software Startup
Initiate the Balanset program on your computer.
Configure the software for either single-plane or two-plane balancing, based on the rotor’s characteristics and the desired outcome.
Operate the rotor at its intended working speed.
The program will record the vibration amplitude, rpm, and phase, providing a baseline measurement of the existing imbalance.
Mounting the Test Weight
Stop the rotor and attach a trial weight at a specific location on the rotor. The weight’s mass can be specified within the software (e.g., in grams).
Run the rotor again, allowing the software to measure the effects of the trial weight on vibration and phase.
Computing the Compensating Weight
The software uses the measured values to automatically compute the necessary compensating weight’s magnitude and placement angle.
The results of the calculation are shown both numerically and visually through charts and graphs.
Installing the Correction Weight
Attach the computed compensating weight to the rotor as indicated by the software’s output.
Periodic checks can be performed to ensure the balancing procedure is effectively reducing the vibration.
Validation and Conclusion of the Balancing Process
After installing the correction weight, run the rotor again and check the residual vibration level.
If the vibration level is within acceptable limits (according to ISO 1940), the balancing is complete.
If the vibration is still outside acceptable limits, reiterate the process and fine-tune the compensating weight.
Generating a Documentation of the Balancing Results
All balancing results are logged and archived within the software, from which you can produce a printable report summarizing the vibration levels, compensating weight, and its installation position.
Final Recommendations
Ensure all applied weights and attached sensors are firmly fixed in their designated positions.
Confirm that the rotor spins freely and quietly, without any unusual sounds or vibrations.
In cases where the rotor is integrated into a more complex system, ensure the correct operation and interaction of all related components.
Instagram: https://www.instagram.com/vibromera_ou/
Youtube : https://youtu.be/guA6XJ-ArZM?si=vmkuX7RILzKBl0zL
Our website about Single-plane balancing
Machinio: https://www.machinio.com/listings/98380186-portable-balancer-vibration-analyzer-balanset-1a-full-kit-in-portugal
Facebook: https://www.facebook.com/marketplace/item/350151228150722
http://avrorp.getbb.ru/viewtopic.php?f=183&t=1308